DMSO Fast-Cooling High-Gravity Heat Pump Solvent Recovery Molecular Distillation Vacuum Pump Instrument

• Customization: Available
• After-sales Service: 1year
• Warranty: 1year
• Model NO.: VHPS
• Type: Distillation Equipment
• Object: Chemical Industry, Environment
• Separation Mode: Distillation
• Operating Type: Continuous Type
• Installation: Hanging
• Distillation Equipment Type: Higee+Mvr/Heat Pump
• Extraction Tower Type: Vibration Plate Tower
• Pressure: Medium Pressure
• Condition: New
• Transport Package: Standard Export Plywood Cases
• Specification: Customized
• Trademark: Super Distillation
• Origin: Jiangsu Taizhou

Product Description

Product Description

Product Definition and Working Principle

Key Features

This system is a high-end chemical separation unit based on Process Intensification technology. Through multidisciplinary innovation and system-level integration, it delivers a fundamental breakthrough in conventional distillation.
Supergravity Separation Principle
The system uses a high-speed rotating packed rotor to generate a centrifugal field that is hundreds to thousands of times stronger than normal gravity. Under this supergravity environment, the liquid phase is dispersed into micro- to nano-scale droplets, filaments, or thin films.
As a result, the gas–liquid interfacial area increases by more than 20 times, and mass transfer rates are improved by one to three orders of magnitude compared with conventional equipment.
Heat Pump Closed-Loop Energy Principle
Based on the reverse Carnot cycle, the system uses a refrigerant as the energy carrier. Low-pressure refrigerant vapor is compressed, increasing its temperature and pressure, and then releases heat in the evaporator to drive material evaporation. After condensation, the refrigerant is throttled and enters the condenser, where it absorbs the latent heat of the process vapor.
This fully closed-loop cycle enables bidirectional utilization of heat and cold, achieving highly efficient energy recovery.

Intelligent Integration and Control
The system is equipped with a Siemens PLC control platform, supporting remote operation, IoT connectivity, and mobile visualization.
All key parameters, including pressure, temperature, flow rate, heat pump load, and reflux ratio, can be automatically adjusted. DCS interface is reserved.
Online Automatic Cleaning (CIP)
An integrated CIP system is automatically activated by the PLC program and complies with GMP hygiene requirements.
Fully Electrified Operation
No external cooling water or steam is required. The system operates using electricity only, greatly simplifying utility requirements.
Inherently Safe Design
Explosion-proof motor rating EX DIIB T4 with IP55 protection.
Multiple safety protections are included for pressure, temperature, current overload, and grounding.
Vortex-Enhanced Heat Exchange
A rising and falling film evaporator design enhances two-phase flow intensity, suppresses fouling formation, and significantly improves heat transfer performance.

Company Profile

Packaging & Shipping

Packaging Details:
Small Components & Instruments: Packed in Standard Export Plywood Cases (Non-fumigation) with vibration-proof filling to ensure safety during transport.
Large Vessels & Tanks: Wrapped with thick PE plastic film and rainproof cloth to prevent scratches and seawater corrosion.
Oversized Modules: Fixed on Steel Skids or Iron Frames, secured directly in Open Top (OT) or Flat Rack (FR) containers for stability.
Spare Parts: Packed separately with a clear packing list for easy checking on site.

Shipping Method:
Shipped by Sea (FCL/LCL) or Bulk Cargo based on dimension.
Port of Loading: Shanghai Port, China (or any designated port).

Certifications

FAQ

Q1: What is supergravity heat pump distillation?

It is a compact, high-efficiency distillation system that combines supergravity mass transfer with a heat pump energy cycle.

It delivers faster separation and much lower energy consumption than conventional columns.

 

Q2: Does the system require steam or cooling water?

No. The system runs on electricity.

This greatly simplifies utilities and installation.

 

Q3: Is it suitable for heat-sensitive or high-viscosity materials?

Yes. Low liquid holdup and short residence time reduce thermal stress.

The supergravity field maintains stable operation even at high viscosity.

 

Q4: How large is the system compared with a traditional distillation column?

The footprint is typically about one tenth of a conventional column.

It is well suited for skid-mounted and space-limited installations.

 

Q5: How is fouling and cleaning handled?

The system has low fouling tendency due to enhanced turbulence.

An automatic CIP function is included for online cleaning and easy maintenance.

 

Q6: How is the equipment shipped?

The system is normally delivered as skid-mounted modules.

Standard export packing is used, and sea freight or air freight can be arranged based on project requirements.

 

Q7: What are the payment terms?

Standard payment terms are discussed during order confirmation.

Common options include advance payment with balance before shipment or by L/C, depending on project size.

 

Q8: What after-sales support is provided?

We provide installation guidance, commissioning support, and operator training.

Spare parts supply and long-term technical support are available throughout the equipment life cycle.